Off Grid Battery-based Solar Electrical Installations
By Scott Carlson

Living in a home and providing power to that home, through an off grid solar electrical system is a dream for many people. Today there are already thousands of people doing just that. Solar electrical equipment though is typically very expensive, therefore prudent use of electricity itself is necessary if your budget is limited. The average home in Southern California uses approximately 1000 kWh per month on average. By slightly modifying ones lifestyle and choosing energy efficient electrical appliances or moving some appliances to a power source such as propane you can easily reduce the electrical consumption, to approximately 500 kWh per month or much less. Typically, spending a little extra money on an appliance, so that it is more energy efficient, thereby decreasing the size of the solar electrical system necessary, is a more cost-effective way to go.

There are three major necessary components to an off grid solar electrical system.

Inverter

Most off grid solar electrical systems utilize the larger Xantrex or Outback inverters, costing approximately $2500. They are highly reliable and approximately 90% efficient. Therefore, when building a house, the electrical wiring is done in the traditional fashion and no longer needs special DC wiring. One of the most critical considerations on inverter selection is starting surge capabilities. Most electrical loads utilize a consistent amount of electricity when they are turned on. But electrical loads that use a motor can require a large surge of electricity, for a fraction of a second upon startup. This starting surge can be as much as 11 times the electricity needed to continue to run the motor. Generators can typically handle large starting surges because; they have the flywheel, crankshaft, pistons, and etc. to provide the extra mass that for a fraction of a second to get the motor loads started. Inverters do not have this capability except for what was designed into the inverter initially. For example a Xantrex SW- 4048 inverter can continuously run at 33 amps and handle a starting search of 78 amps. If the motor load starting surge plus all other loads presently being utilized exceed 78 amps, the inverter in order to protect itself, will turn off and display an error message. Typically all that is needed to restart the inverter, is for the homeowner to turn off the loads, then turn the inverter off and back on. Beside the cost of the inverter itself there are typically many other smaller components necessary for the inverter to be installed in a code compliant manner.

Batteries

There are many choices of batteries homeowners can select from. Over half of all battery-based solar electoral systems are utilizing Trojan T 105 or Trojan L 16 batteries. This is because they are made in large quantities for the golf cart industry, are readily available and have a known reliability factor. Larger systems are utilizing 48 volt inverters therefore requiring the 6 volt batteries to be installed, using 8 batteries per string (6 x 8 = 48). For the average house we normally see 24 Trojan T 105 batteries being utilized. This would give the homeowner approximately 24 K. W. worth of electrical storage. The downside is that these batteries need to be maintained and will last only 7 years. Distilled water needs to be added, and equalizing charge needs to be done approximately once a month. An equalizing charge is doing a controlled overcharging of the battery bank. This stirs up the electrolyte within the battery and to knocks sulfation off the battery plates. Batteries that are maintenance-free typically cost 2.5 times the amount of lead acid batteries. A typical bank of 24 Trojan T 105 batteries will cost approximately $2500. This will typically allow the homeowner enough storage to cover an occasional cloudy day or two and overnight usage.


Modules

Solar modules are the most expensive components within a solar electrical system. But fortunately they are the easiest to add on in order to grow your system size. A 200 W solar module will provide approximately 25 kWh of electricity per month. Therefore a homeowner utilizing 300 kWh per month of electricity will need approximately 12-200 W solar modules. Depending upon customer usage of solar electricity and geographical location additional modules may be necessary for Winter usage when the days are shorter providing less electricity and the necessity for heater fans and additional hours of lighting increase.